Williamsburg Metal - Metal Stamping, Deep Drawn, Metal Spinning, Metal Forming, Custom Metal Fabrication Williamsburg Metal - Metal Stamping, Deep Drawn, Metal Spinning, Metal Forming, Custom Metal Fabrication Williamsburg Metal - Metal Stamping, Deep Drawn, Metal Spinning, Metal Forming, Custom Metal Fabrication Williamsburg Metal - Metal Stamping, Deep Drawn, Metal Spinning, Metal Forming, Custom Metal Fabrication Williamsburg Metal - Metal Stamping, Deep Drawn, Metal Spinning, Metal Forming, Custom Metal Fabrication Williamsburg Metal - Metal Stamping, Deep Drawn, Metal Spinning, Metal Forming, Custom Metal Fabrication Williamsburg Metal - Metal Stamping, Deep Drawn, Metal Spinning, Metal Forming, Custom Metal Fabrication

Posts Tagged ‘coining metal’

The Process of Metal Spinning At Its Best

Monday, August 22nd, 2011

The Process of Metal Spinning At Its Best

The process of metal spinning is something that can be considered to be very essential to a lot of industries nowadays. There are various businesses that make use of the benefits of metal spinning in as far as the advancement of different aspects of the world of manufacturing industry.

Metals basically have the characteristic of being transformed into different shapes and forms by the use of a range of processes. Metal spinning is one of the most common processes that are used in order to transform the look of a metal. A tube metal or a sheet metal is changed into a desired shaped as far as metal spinning is concerned. The form may be circular, cylindrical, conic, or hemispherical depending on what is preferred. Metal spinning is also called spin forming, or simply put as spinning. Metal spinning is a type of metalworking technique in which a metal is transformed into an object which form is circular, cylindrical, conic, or hemispherical depending on what is preferred.

There are many products that can be made out of the process of metal spinning. There are times that these products are part of a design of a broader scope. Details and patterns that can draw the attention of people are also examples of how metal spinning can extensively work. Since there is a lot of industries that make use of what metal spinning can do, there are also several providers of services that are associated to this.

It is very essential to get into what metal spinning is if you want to deal with a service provider for can truly give you what you deserve to have. The reputation of the company you are eying is something that you must take into consideration especially to guarantee that you are dealing with a professional service provider. At the end of the day, it will be you who will greatly benefit out of having a service provider that can be by your side.

True enough, one may find it hard to look for the right service provider, but the real deal about this matter is that there is a solution to any problem that you suppose to have no more solution. For metal spinning needs, Williamsburg Metal is just the ideal one to turn to. With its effective programs pertaining to metalworking, Williamsburg Metal continues to be the leader on providing not just metal spinning, but also metal stamping, custom metal fabrication, and tool and die making to various industries. Because of the loyalty of these industries, more and more businesses are dealing with Williamsburg Metal.

As far as metal spinning is concerned, Williamsburg Metal executes the services that have high quality. The materials used on every process are certified to be of high standards. Williamsburg Metal continually seeks for more advancement in order to serve its clients better. Its previous clients can attest to the professionalism of this company as well as the excellence of its manufactured products. There is no doubt on the convenience that you can take advantage of out of a reliable service provider.

A Good Reputation More Than Just Metal Stamping

Sunday, July 17th, 2011

A Good Reputation More Than Just Metal Stamping

With the advent of today’s technology, there is just about anything that we can look for with the use of a computer with an internet connection. Convenience is truly what makes the online world exist to the fullest. One of the many advantages of the use of the internet is the online market.

Granting that there is just about anything that can be found on the internet, there is also just about anything that you can have from ordering online. This is something that applies for companies that specialize in the procurement of mechanical high precision tool as well as parts for mold building. Williamsburg Metal is included on the wide array of companies that go for contract manufacturing over the internet.

But then again, for the best interest of the clients who trust on Williamsburg Metal, it makes it a point to give only the best and the most cost-efficient products that it can manufacture using its revolutionary capabilities such as metal drawing, metal bending, and metal shearing. Machines that are used for metal stamping typically utilize stamping dies. There can be one or more die for every machine that is needed for an operation. Without these die, the metal stamping machines cannot work properly and the production of useful products cannot be achieved.

Whenever a client has a metalworking need, this can be right away taken care of by providers of services such as metal stamping, metal spinning, and custom metal fabrication. Williamsburg Metal is the leading company that specializes in procurement and manufacturing of ordered mechanical parts. The evolution of the online world paved way to the possibility of gaining information and doing transactions such as quoting and ordering with the clicks of the mouse and the strikes of the keyboard. While keeping the spirit of having high standard products, customers nowadays avail of the advantages of the convenience from companies that have a web presence.

One thing that a client must always take into consideration is the reputation of the service provider being considered. It matters most to deal with a service provider that focuses on its reliability and professionalism. Williamsburg Metal is just the right thing when it comes to any client’s metalworking needs. Apart from specializing on deep draw metal stamping, it also takes pride on its various capabilities on metal stamping, metal spinning, custom metal fabrication, and die and tool making among others.

Delivery is something that Williamsburg Metal also takes note of. With the application of Just in Time delivery, any metal stamping need can be solved just before the result is needed by the client. Because of this, many clients are turning their heads to Williamsburg Metal because it recognizes what must be adhered to.

Likewise, Williamsburg Metal is aware of the very needs of its clients. Part of any transaction is the requirements that must be known for both parties. A good communication between both parties strengthens not only their relationship but also their individual reputation. True enough, Williamsburg Metal maintains its good image as a provider of quality manufactured parts and mechanical tools.

Pioneering Metal Fabricating Solutions For All Metals

Monday, June 6th, 2011

Pioneering Metal Fabricating Solutions For All Metals

Williamsburg Metal is confident about handling all metals depending on the requirement of the custom metal fabrication task. There may be different and operations involved when it comes to metal fabrication but all metals work for the best interest of the processes. Williamsburg Metal can handle all metals such as, but not limited to, aluminum, brass, cold-rolled, copper, hot-dipped, hot-rolled, sheet metal, stainless steel, and zinc.

With the employment of all metals necessary for a particular project, the required metalworking operation can be executed effectively.

For one, metal stamping is best known for its use on forming sheet metals. There are different procedures that are involved on the manufacturing of the required product. Metal stamping refers to various procedures such as blanking, piercing, coining, deep drawing, bending, embossing, forming, flanging, drawing, punching and progressive stamping. There are individual techniques and ones that necessitate series of stage operations.

Another operation is metal spinning. With the use of all metals, metal spinning can be done with the consideration that it is a vital process in metalworking. In order to form the desired shape, a tube or disc metal is rotated at high speed. The foundation of this operation is the axially symmetry that is evident on the part manufactured. This operation is also known as “spinning” or “spin forming” as implied by the importance of spinning on the operation. This can be done either manually or by the use of a CNC lathe.

Of course, there is a custom metal fabricating service tendered by Williamsburg Metal. Taking into account that all metals can pave way on the fabrication of a part, custom metal fabrication can be efficiently done. Metal fabrication refers to the creation or construction of machines, structures, and any other comparable equipment by the use of cutting, assembling, and shaping parts out of raw materials. There are other processes that intertwine with custom metal fabrication with the use of all metals.

Several industries nowadays take advantage of the pioneering metal fabricating solutions provided by Williamsburg Metal. These solutions are not simply the answer to the metal needs of industries such as aerospace, commercial, medical, military, railing, scientific, and other manufacturing ones. As a matter of fact, these solutions become the source of custom metal fabricating needs because of its competence and good organization.

Williamsburg Metal offers the largest capabilities of metal stamping and metal spinning to a vast array of clients. Apart from specializing in deep draw metal stamping, it is equipped to perform several secondary operations including trimming, slotting, tapping, and spot welding. All tooling is done in house to provide cost-efficient manufactured products.

It is not just about the competence that several industries go after when it comes to Williamsburg Metal. It is more of the quality and the innovation involved on all of its programs. Affordable price is one thing, delivery that is just in time is another. With its commitment to perform only at its best, Williamsburg Metal remains to be the source of confidence of many clients.

Shearing and Slitting as Part of Custom Parts Fabrication

Sunday, April 17th, 2011

Shearing and Slitting as Part of Custom Parts Fabrication

Many industries nowadays deal with manufacturers that specialize in metal fabrication in order to come up with custom parts. For whatever purpose the custom parts may serve these industries, always taken into consideration are the operations executed by the firm they deal with.

The processes of metal fabrication must always be looked into thoroughly so that the resulting custom parts would be the product of the engineered specifications. For one, shearing is the process of metal fabrication that is utilized in order to cut through smooth metal stock or straight columns.

By and large, shearing is characterized by its faculty of making slices with straight lines on the sheet stock that is smooth. Shearing also has the capability to cut relatively tiny lengths of materials at any chance. This is due to the fact that it is likely for the sharp edges to be cut in that it is rigid at a skew in order to reduce the necessary force for cutting.

Shearing involves the upper blade and the lower blade having either at a standstill. During shearing, there is force acting between the two blades as each passes the other. A vital offset is used to determine the gap between the two blades. On the same note, there is a metal placement in the middle of the lower shear blade and the upper shear blade.

Cutting of metals is not exclusive for sheets. The use of this process of metal fabrication for custom parts can also be done on angle stock, strips, bars and plates. Raw materials that are used to come up with custom parts vary widely. Sheared materials include stainless steel, bronze, brass and aluminum among many others.

Apart from shearing, slitting is another type of process used in order to make custom parts. Instead of making cuts right at the very sides of the work piece, slicing is taken advantage of when it comes to opening of a metal coil in some slighter coils. Of course, this is in the account of the initial coil being stirred via the slicker.
One prominent attribute of slitting is its capability of being carried out on both ferrous and non-ferrous metals. Moreover, slitting is strictly for slicing materials that are significantly slim.

Whenever there is the need to cut a metal, there are things that must be considered first. Try answering the following questions:
What is the material to be cut?
What is the object to be cut made of?
How thick is the piece of material to be cut?
How must the cutting be tolerated in terms of restraint?
By means of answering these questions, you can determine what procedure to be used. Williamsburg Metal knows very well what to do when it comes to manufacturing custom parts as specified by its clients. It is more than a necessity for Williamsburg Metal to consider every single detail of the process of custom metal fabrication. On the same page, the client, regardless of the industry it belongs to, must take note of specifying its exact need so that the manufacturing of custom parts would be done well.

Tool and Die Making as a Manufacturing Craft

Sunday, March 20th, 2011

Tool and Die Making as a Manufacturing Craft

Tool and die making can be considered as a booming factor that makes the manufacturing industry at its best these days. This kind of craft is not only characterized by the creation of tools and dies but also fixtures, gauges, jigs and molds. There are different tools that are worked for when it comes to tool and die making including cutting tools and machine tools. Not to mention, tool and die making also makes some sense with other tools that are utilized in processes involved in manufacturing.

An interesting thing about tool and die making is the names associated to the people behind this craft. A person who works on tool and die making may be called by a variety of names depending on the area of specialization he particularly works in. One who works in tool making is basically called tool maker. A person who earns a living by means of fitting tools is called tool fitter. One who makes mold is simply referred to as mold maker. Lastly, one who specializes on making dies is known as die maker. There are other monikers on this field of manufacturing but it all boils down to the effectiveness of all of these people behind the creation of the matters necessary for most metalworking operations.

More than just the name, the techniques used by the people behind tool and die making varies from the traditional use of machine tools that are controlled manually to the designs that are aided by computer. The performance of the operations needed for tool and die making is best executed with the appropriate technique for the particular task.

The tool and die shop of Williamsburg Metal is something that can be taken advantage of to the fullest extent. It includes the use of three lathes to 28-inch swing, bandsaws (both horizontal and vertical), drilling presses, tapping presses, EDM capabilities, Bridgeport milling machines, and surface grinders. All of these are very important when it comes to tool and die making. More and more industries are being interested on the craft of tool and die making, that is why Williamsburg Metal is always on the go for the maintenance of high standard and quality manufacturing operations that the industries are after.

Just like any other crafts, both tool and die making are more often than not learned through a mishmash of hands-on activities and extensive learning. It goes to show how important it is to have only the skilled craftsmen; however each one may be called, for the operation of a business that supplies processes like metal stamping and spinning to a vast array of industries. Not only is Williamsburg Metal proud of the stocks of metal stamping, metal forming, and metal spinning apart from tool and die making, it is also confident about the people behind every operation that is needed for any assigned project to work on. More than everything else, the reliability of Williamsburg Metal, and the technologies it uses are what several industries benefits from.

Metal Bending as a Process of Sheet Metal Forming

Sunday, February 27th, 2011

Metal Bending as a Process of Sheet Metal Forming

The most basic characteristic of the processes involving sheet metal forming is its capability of applying force to a piece of sheet metal in order to change its shape rather than get rid of any kind of matter from it. Whenever the force is applied to the piece of sheet metal, there is an accompanying disturbance on its yield strength. Because of the applied force, the material becomes deformed and thus stretching and bending of the sheet into the desired geometry, whatever it is, become possible.

There are various processes of sheet metal forming. One of the most common processes is metal bending in which the concept of applying a force to the piece of sheet metal is valid. As the piece of sheet metal is bent at a particular angle, the shape that is preferred is achieved. A single operation of metal bending can be done in order to trigger twisting along one alignment. On the other hand, a sequence of many varying operations can be carried out if an intricate part is desired.

Parts that underwent the process of metal bending vary when it comes to size. There are bent parts that are as small as a bracket, and there are bent parts that are as large as a chassis. Apart from size, there are also other parameters that relate to the bent part such as bend line, bend length, bend angle, bevel angle, and mold line distance.

The sheet metal, when executed with metal bending experiences compression and tension. There is a stretching of the outside section of the sheet metal due to tension. Conversely, there is a shortening of the inside section of the sheet metal as a consequence of compression. But then again, there is a section of the sheet metal wherein neither compression nor tension is in power—it is the neutral axis which bounds the section of the inner portion and the outer portion. Because of the absence of tension and compression on the middle section of the sheet metal, its length stays the same.

One typical machine used in order to execute metal bending is known as press brake.  This is a machine that Williamsburg Metal considers as one of its competent machines because of its capability on making the bending process possible. There are several types of press brakes depending on the size. Taking into consideration the given specification, there is a proper press brake for the desired result.

The press brake has to components: the punch and the die. The punch is the upper tool of the press brake while the die is the lower tool. The sheet metal is usually placed between the punch and the die. The die functions as a holder of the sheet metal in place while the punch works as the applicator of the forces bending the sheet metal.

The use of press brake is just one of the many capabilities of Williamsburg Metal whenever the subject is about sheet metal forming. With its rich resources and equipment needed, Williamsburg Metal is equipped on performing many operations.

Different Types of Metal Fabricating

Monday, January 17th, 2011

Different Types of Metal Fabricating

During the ancient times, metal parts that underwent metal fabricating are used in order for primitive people to stay alive. Metal fabricating applies to any raw metals that are transformed into a machine or equipment by means of pertinent operations. There is a big diversity between the use of metal fabricating then and now. Prehistoric people mainly used metal parts in order to create weapons for survival while people nowadays use it in line with the promotion of convenience as apparent to everyday tools and machines such as automobile and electronic equipments. Different kinds of metals are also used these days for beautification.

In point of fact, there are various types of fabrication. Since metal fabricating is carried out for many applications and industries, there are several advantages when it comes to weapons, vehicle parts, and electrical components among many others.

One type of metal fabricating is done by metal forming. The most common kind of machine that is utilized in order to operate metal forming is hydraulic press brake. Another type is known as metal bending which is done by means of mandrels and shaped dies. The tubular sections of the part are bent without twisting.

Metal fabricating can also be carried out through welding which is a process of fusing or uniting pieces of metal together by means of compressing, hammering, or the like. Different energy sources such as electricity, ultrasound, heat and friction can be advantageous to this technique. The action of using this technique is mostly done after being provided with pasty or yielding by heat. There are instances when there is an adding up of fusible material regardless of its being similar with the pieces to be united.

Another type is plasma cutting. This is something that many prehistoric men would surely have adorned had it been part of their evolution. Metals of different thicknesses can be fabricated by the use of a plasma torch that is perfect for cutting metals.

When metal fabricating is the subject, Williamsburg Metal is truly the right venue to deal with. There are so many metal fabrication capabilities that Williamsburg Metal takes pride in.

Metal forming is excellently done with the help of press brakes. There are also micrometer backed finger brakes that are just the thing for metal fabricating. On another hand, metal bending can be done right with a diacro bender. Spot welding is another top of the line for Williamsburg Metal. There are also two types of rolling: bead rolling and emboss rolling. For a blank with up to 26 inches of diameter, Williamsburg Metal can do the just the right operation.

True enough, the design and engineering of the metal fabricating task that is to be accomplished by Williamsburg Metal are thought of thoroughly. The creation of sheet metal is strictly based on the functional specifications. In order to come up with the most optimum result, the process design as well as the setup is planned carefully in line with the sheet metal forming application. Not to mention, engineering is at the side of design consulting for the best gain of the client.

The Rigid Procedures Involving Metal Fabricating

Monday, December 20th, 2010

The Rigid Procedures Involving Metal Fabricating

Metal fabricating is a term that refers to the construction of machines, building of structures and any other similar equipment by means of assembling, cutting, and shaping parts out of raw materials. It is a process that can overlap with many other processes involving the assembly of machines and structures out of different raw materials.

There are different raw materials that can be used for metal fabricating. The most common of these raw materials are castings, expanded metal, fittings, formed metal, plate metal, hardware, and welding wire.

In order to start the process of metal fabricating, the raw material, as desired by the client, needs to be cut to a particular size. There is a wide array of tools that may be used for this stage. One of the most typical ways of cutting raw materials is by the use of shearing which can also be termed as die cutting. Shearing is a process of metalworking in which the stock is cut without the development of chips. This means that there is no melting or burning involved. Technically speaking, shearing defines the process of cutting a raw material with straight blades. Those materials that are in the shape of plates or sheet metal are the most usually sheared raw materials. Apart from plates, rods can furthermore be sheared. Metal fabricating may also involve shearing-type operations which differ from shearing itself in that it utilizes curved cutting blades instead of straight blades.

Another way of cutting raw materials is by the use of special band saws. Basically, a band saw is a power tool that makes use of a blade that has a continuous band of metal characterized by teeth responsible on cutting different work pieces. The teeth of the band saw are located along its edge. The hardened blades of these special band saws complement with the intention of cutting even slashes by means of a feed mechanism.

If you are up to expert metal fabricating, Williamsburg Metal is the perfect answer to your need. With the experience of the people behind Williamsburg Metal, there is nothing to worry about anymore on having the premium metal fabricating that you need for your equipment or application.

The quality of metal fabricating is something that is taken care of by Williamsburg Metal because this is what clients highly regard with importance. Right from the sourcing of the raw materials that are essential for metal fabricating, right up to the selection of the shipping method, Williamsburg Metal assesses everything for the most favorable results. More to this are the inspections involved in every aspect of the metal fabrication as well as metal stamping and metal spinning. Custom metal fabrication is not a problem for Williamsburg Metal because this is one of its stressed out services. For each operational step, the approval of those who are spearheading the courses of action of Williamsburg Metal is indispensable. At the end of everything, products of highest quality are supplied to the clients in the aim of satisfying them.

The Simple Process of Metal Spinning

Monday, October 18th, 2010

The Simple Process of Metal Spinning

Metal spinning is an essential process in metalworking by which a metal tube or a metal disc is spun at high speed in order to form into a part that regards symmetry around an axis. The symmetric property considered by metal spinning is axially symmetry. Spin forming can also refer to metal spinning. For simplicity, spinning can be used to indicate metal spinning as a metalworking process. There are two primary ways in order to perform metal spinning: either by hand or by means of a CNC lathe that is ultimately putting back the older lathes due to its easiness and convenience in operation and setting.

By and large, round metal parts are produced by means of metal spinning. Practically any kind of metal characterized by ductility can be used for metal spinning. Depending on the capability of the available equipment, the depth and the diameter of the formed parts differ. Most of the time, metal spinning is used in order to give accents to architectural designs. Details on different metal forms are also highlighted out of metal spinning. Lighting fixtures as well as decorations also utilize metal spinning for commercial applications.

A simply process is undergone by any metal that has to be spun. A form, also called mandrel, is escalated in the lathe’s drive section. By means of a pressure pad, a metal disk is pressed together against the form. The pressure pad used is clamped against the tailstock which is a sliding or a movable support for the center of a lathe. At high speeds, the form and the sheet metal is spun together. In order for the sheet metal to flow over the form, a force that is confined to a small area is tendered by way of different knobbed tools.

An associated operation is called hot spinning wherein the piece of metal is spun on a lathe coupled with metal heating by the use of high heat. Once the metal is heated, it is given its desired form while the tool present on the lathe gives the pressure against the surface that is heated. This goes to show that the shaping is done by means of distortion due to the hot spinning.

Williamsburg Metal performs metal spinning at its best. However, due to the low costs of tooling, metal spinning is comprehensively utilized manually for the production of one thousand pieces or less. Deep drawn forms are extensively used for the metal spinning of Williamsburg Metal. Most of the times, clients go to Williamsburg Metal in order to immediately prototype round hollow forms of metal. Metal spinning is performed by Williamsburg Metal by the use of applying a levered and even force to the metal. The force is homogeneously applied by means of spinning or rotating the metal with its anticipated mandrel or form at very high revolution per minute. The most important part is the production of spun metal that has no warble or wrinkle as the metal is being deformed due to metal spinning.

Highest Capabilities of Metal Stamping

Monday, October 4th, 2010

Highest Capabilities of Metal Stamping

When it comes to metal stamping, high quality must always be thought about as a very important factor to consider. Not to mention, the functional specifications of metal stamping must be developed for a superior engineering and design. In order to produce various components and parts, the setup should be at its best including the process and application design. The engineering is best united with consulting in particular for the design that results to the development of standard parts and products.

Williamsburg Metal has the highest capabilities as far as metal stamping is concerned. With its ability to press up to 200 tons using greater than 30 metal stamping operations, its maximum depth is 7 1/2 inch. A good thing about Williamsburg Metal is its specialization in deep drawn parts. Any client who wants to have thousands of quantities to be delivered on the dot can take advantage of Williamsburg Metal as well as its cost savings.

Deep drawing is the pride of Williamsburg Metal. It is a cold forming process wherein the course of shaping a flat blank of sheet metal is highlighted. The shaping is done by means of a punch that forces the metal into a die cavity. There are other drawing processes apart from deep drawing but the depth of the part that underwent the latter can be more than its diameter.

There are also other operations involved in metal stamping that are attended by Williamsburg Metal including blanking and shearing.

Blanking is the procedure wherein a part shape is done away with the sheet material. The shaped punch is forced through the sheet material in order to let it into the die. For most of the primary metal stamping operations, blanking is required as the first step before getting into the operation. Williamsburg Metal can use any kind of metal for blanking. The resulting depth of the blanking can up to 3/32 inch, while the diameter is up to 16 inches.

Sheet metal forming as well as metal stamping blanks can also undertake shearing by Williamsburg Metal. The power of the two shearing machines of Williamsburg Metal can get into the depth of 1/8 inch, while the diameter for the circular shearing is up to 48 inches.

Further metal stamping operations are embossing, notching, and piercing. Embossing is a cold forming that is based on well definition. The cold forming of the imprint is set on a formed part. On another hand, notching is the piercing of holes in the sidewall or flat of any formed part. The holes can be of any shape. Lastly, punching is a metal stamping operation that is comparable to blanking but the slug that is punched out is considered as waste.

Williamsburg Metal is also up to making progressive metal stamping tool and die on top of deep draw metal stamping tool and die. Dies and in house tools for metal stamping are regarded with inventory in order to cut cost when it comes to tooling that is why all tooling is done in house.

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