Williamsburg Metal - Metal Stamping, Deep Drawn, Metal Spinning, Metal Forming, Custom Metal Fabrication Williamsburg Metal - Metal Stamping, Deep Drawn, Metal Spinning, Metal Forming, Custom Metal Fabrication Williamsburg Metal - Metal Stamping, Deep Drawn, Metal Spinning, Metal Forming, Custom Metal Fabrication Williamsburg Metal - Metal Stamping, Deep Drawn, Metal Spinning, Metal Forming, Custom Metal Fabrication Williamsburg Metal - Metal Stamping, Deep Drawn, Metal Spinning, Metal Forming, Custom Metal Fabrication Williamsburg Metal - Metal Stamping, Deep Drawn, Metal Spinning, Metal Forming, Custom Metal Fabrication Williamsburg Metal - Metal Stamping, Deep Drawn, Metal Spinning, Metal Forming, Custom Metal Fabrication

Posts Tagged ‘Williamsburg Metal’

The Process of Metal Spinning At Its Best

Monday, August 22nd, 2011

The Process of Metal Spinning At Its Best

The process of metal spinning is something that can be considered to be very essential to a lot of industries nowadays. There are various businesses that make use of the benefits of metal spinning in as far as the advancement of different aspects of the world of manufacturing industry.

Metals basically have the characteristic of being transformed into different shapes and forms by the use of a range of processes. Metal spinning is one of the most common processes that are used in order to transform the look of a metal. A tube metal or a sheet metal is changed into a desired shaped as far as metal spinning is concerned. The form may be circular, cylindrical, conic, or hemispherical depending on what is preferred. Metal spinning is also called spin forming, or simply put as spinning. Metal spinning is a type of metalworking technique in which a metal is transformed into an object which form is circular, cylindrical, conic, or hemispherical depending on what is preferred.

There are many products that can be made out of the process of metal spinning. There are times that these products are part of a design of a broader scope. Details and patterns that can draw the attention of people are also examples of how metal spinning can extensively work. Since there is a lot of industries that make use of what metal spinning can do, there are also several providers of services that are associated to this.

It is very essential to get into what metal spinning is if you want to deal with a service provider for can truly give you what you deserve to have. The reputation of the company you are eying is something that you must take into consideration especially to guarantee that you are dealing with a professional service provider. At the end of the day, it will be you who will greatly benefit out of having a service provider that can be by your side.

True enough, one may find it hard to look for the right service provider, but the real deal about this matter is that there is a solution to any problem that you suppose to have no more solution. For metal spinning needs, Williamsburg Metal is just the ideal one to turn to. With its effective programs pertaining to metalworking, Williamsburg Metal continues to be the leader on providing not just metal spinning, but also metal stamping, custom metal fabrication, and tool and die making to various industries. Because of the loyalty of these industries, more and more businesses are dealing with Williamsburg Metal.

As far as metal spinning is concerned, Williamsburg Metal executes the services that have high quality. The materials used on every process are certified to be of high standards. Williamsburg Metal continually seeks for more advancement in order to serve its clients better. Its previous clients can attest to the professionalism of this company as well as the excellence of its manufactured products. There is no doubt on the convenience that you can take advantage of out of a reliable service provider.

Metal Stamping as a Useful Operation

Sunday, August 7th, 2011

Metal Stamping as a Useful Operation

Metal stamping is an essential operation for many companies. The needs when it comes to this process are sometimes mistaken a great difficulty, when in fact, there are great companies that specialize in procurement and manufacturing of ordered mechanical parts for the production of tools and parts. More than this, ordering has never been this easy granting that the web presence of these companies is undeniable.

While maintaining the essence of letting customers avail of high quality products, these companies make it a point to gain a good reputation from its customers. Reliability plus reputation is truly a great way of winning loyalty for these companies. True enough, this is what happening nowadays simply due to the adherence of companies to requirements, specifications, timeframes, and even delivery dates. Whatever a client needs from its service provider, it is given with enough attention and quick response. These are the things that one must take into consideration when looking for the right service provider for his metalworking needs. Companies that prioritize the quality of products and good relationship between the business and the clients are what many industries are after for these days.

Metal stamping is one of most common metal operations that clients go after. Besides metal spinning, custom metal fabrication, and die and tool making, metal stamping as provided by these companies is a great help for many industries. Metal stamping is characterized by being a quick operation that entails cost-efficiency which several industry look forward to having. All metals can be used in the process of metal stamping including aluminum, bronze, copper, nickel, steel, titanium and zinc.

Metal stamping uses punches on imprinting the desired shape or design into the metal. The punches pushes the metal onto what is known as die which is a plate that has the desired shape or form of the product. In order to come up with complex shapes and forms, pieces can be placed amid the punches and dies.

Several industries evidently make use of metal stamping in order to manufacture various products. Automobile industry, medical industry, and military industry are just some of the many industries that take advantage of metal stamping. The production of products has given a brand new wave of techniques because of metal stamping.

Looking for a metal stamping provider may seem like a daunting task, but this is only true when one is dealing with a company that has low reputation and questionable reliability. Because of its awareness and sensitivity to the needs of its clients, this is not the image projected by Williamsburg Metal. Providing the best metalworking solutions to its clients is what matters most to Williamsburg Metal apart from maintaining the high standard that it is well known for. Williamsburg Metal supplies metal stamping and metal spinning to vast array of industries. It also specializes in deep draw metal stamping and it is equipped to perform many secondary operations including trimming, slotting, tapping, and spot welding. All tooling is done in house which makes it more cost-efficient.

The Importance of Providing JIT – Just in Time Delivery

Sunday, July 3rd, 2011

The Importance of Providing JIT – Just in Time Delivery

Inventory is very important for many businesses these days. This is so because it can make or break the marketing strategies that are entailed on keeping inventory. As much as possible, adequacy is looked into by customers because having the lack of the goods and materials that they need is unpleasant. Likewise, customers who cannot meet their very requirements or specifications through the service provider they trust have the tendency of losing the loyalty on that service provider.

Being out of stock is something being avoided by companies in order to keep the business moving. The biggest fear of any business owner is having his business shut down. In order to avoid this scenario, companies these days make it a point to keep their services intact. For companies that provide products, they also make sure that what they have are more than enough for the consumers.

But then again, keeping too much is costly. When it comes to companies that tender both services and products to the market, having so many inventory at one point of time is expensive. This is the very reason why suppliers necessitate the cooperation of the consumers in terms of controlling the situation. There is no rush about this necessity because one strategy is applied by most companies who want to avoid complications. On the part of the service and product provider, the concept of Just in Time delivery is executed to steer away from the domino effect entailed on stocking unscathed materials and products. By means of Just in Time delivery, the product needed by the clients is given just before it is needed.

For Just in Time delivery to be executed properly, there is a great need for cooperation between the service provider and the client. Without constant communication on what must be done and what must be avoided, everything will simply fall to pieces. It has to be noted that a clear agreement about everything that matters within the deal is a very important factor to consider. Not only will this eventuate to satisfaction on both parties, the relationship between the seller and the buyer will also be strengthened.

Just in Time delivery is a strategy of Williamsburg Metal that is considered as a very strong advantage of the company. Apart from that, it is also a way of Williamsburg Metal on showing how professional it works for the best interest of its customers. In order to keep their customers loyal and for more people to be paying attention on how the services are done, Just in Time delivery is implemented will full strictness.

For any metalworking concerns, Williamsburg Metal provides what the client needs. Coupled with the great help of providing Just in Time delivery, the relationship between many clients and Williamsburg Metal is more than how it looks like. As time goes by, it is proven that more strategies are carried out by Williamsburg Metal because it believes that a good relationship between the company and the people being provided for by the company is indispensible.

Importance of Facilities and Equipment for Operations of All Metals

Monday, May 23rd, 2011

Importance of Facilities and Equipment for Operations of All Metals

Most of the time, one of the factors considered when it comes to metalworking needs is the equipment and facilities used by the company being dealt with. It is very important to deal with only the company that takes pride in the best equipment and facilities that make it possible for it to have the best manufactured products using all metals. Dealing with incompetent companies that do not have the proper facilities to manufacture what you need is a big no-no especially if you want satisfaction guaranteed.

Williamsburg Metal is confident on the modern facilities and new equipment that it utilizes for metal stamping, metal spinning, and sheet metal forming. Associated to these operations are the tool and die shop and the inspection shop.

Metal stamping is the process of making sheet metal parts out of all metals by the use of dedicated tooling that is mounted in either hydraulic or mechanic presses. Williamsburg Metal employs deep draw toggle presses to 200 tons. These presses are able to draw 14 ½ inches of diameter with as much as 7 ½ inch diameter. Furthermore, it has over 25 power presses to 60 tons from 2-inch to 8-inch stroke. Most of these power presses come with air cushion and air clutch. Williamsburg Metal also uses Dayton Rodgers shell trimmer.

Another process is metal spinning. It is a metalworking operation by which metal tube or a metal disc is spun at high speed in order to form into a cylinder, cone, or hemisphere part among other axially symmetric ones. This can be done manually or with the use of CNC lathe. Williamsburg Metal prefers the use of metal spinning lathes to 26-inch swing in order to come up with the best spun part out of all metals. Whenever there is a need for a circular cut, the shears can do its function for up to 60 inches of diameter. The utility lathes as a metal spinning equipment for all metals are also included for secondary operations such as trimming, rolling and beading. The utility lathes all come with rockers.

The high quality equipment being brought into play for sheet metal forming include micrometer backed finger brakes and press brakes for the metal forming, diacro benders for the metal bending operation, rollers such as 4 foot cylinder roller for spin forming (including emboss rolling and bead rolling), and hydraulic shear for metal shearing. The tools utilized for sheet metal forming deserve recognition especially because these are the foundation for excellently made parts using all metals.

Williamsburg Metal never fails to bring only what its clients deserve to have. Since these tools are just the perfect tools to be used for every operation, Williamsburg Metal never closes its eye to improvement towards advancement. This is something that it is proud of. As long as the tools used for any operations for all metals are maintained, anyone can rest assured that what is done in terms of the metalworking operations are to the best interest of the clients.

Towards Highest Quality of Custom Parts Manufacturing

Monday, May 9th, 2011

Towards Highest Quality of Custom Parts Manufacturing

Ever since metal was discovered, people have been eager to learn technologies that can draw the best out of the use of metal. If the primitive people were used to making weapons out of metals in order to survive, modern people have more things to flesh out of metals. True enough, a lot of industries these days yield out of the benefits of metals.

In the aim of giving only the highest quality of service, Williamsburg Metal keeps on being equipped in order to let its client gain way in to the metal fabricating services that are essential to come up with custom parts. The services that Williamsburg Metal takes pride in offering its clients include metal stamping, metal spinning, sheet metal forming, and custom metal fabrication.

It is not just about the years of existence of Williamsburg Metal that must be taken into account. It is more of the supplication of only the finest quality of metal parts and products as contributing factors to the marketplace. The tradition of bring only the best products at the most cost-efficient prices is carried out in order to make itself as competent as how it is 75 years ago.

Being the leader in different metalworking operations such as metal stamping, metal spinning, sheet metal forming and custom metal fabrication, Williamsburg Metal has been helping various kinds of industries. For over 75 years, there has been a lot of stamping and spinning custom parts and products served for different applications. It is mostly about the complete packaging of Williamsburg Metal that keeps some of the known and largest companies in the world known for their services and trustworthiness rely on its services. Whenever these companies have the needs for metal stamping and custom parts manufacturing, the first name that comes to their minds is Williamsburg Metal.

The medical industry is served by the Williamsburg Metal when it comes to custom parts needed especially for health-related equipment. Likewise, the scientific industry also takes advantage of the many benefits that can be gained out of dealing with Williamsburg Metal. Even the industry of giftware knows that it is just right to beckon Williamsburg Metal for metal forming needs. Also, electrical and electronic enclosures as well as display and speaker manufacturing and audio all profit from the services of this phenomenal company. Other industries that benefit from Williamsburg Metal are the baking service industry, lamp and lighting, heating, air conditioning, ventilation, and food service industry.

Custom parts manufacturing paved way for the production of factually thousands of applications that was manufactured through the past decades. As we move forward to more years of the existence of this company, there is surely more applications to come that are ground-breaking.

As we can clearly see it, there is more to what we have nowadays. There will definitely be more than just how custom parts are manufactured. The engineering and the custom design process of custom parts manufacturing will develop from time to time to give way for advancement.

Shearing and Slitting as Part of Custom Parts Fabrication

Sunday, April 17th, 2011

Shearing and Slitting as Part of Custom Parts Fabrication

Many industries nowadays deal with manufacturers that specialize in metal fabrication in order to come up with custom parts. For whatever purpose the custom parts may serve these industries, always taken into consideration are the operations executed by the firm they deal with.

The processes of metal fabrication must always be looked into thoroughly so that the resulting custom parts would be the product of the engineered specifications. For one, shearing is the process of metal fabrication that is utilized in order to cut through smooth metal stock or straight columns.

By and large, shearing is characterized by its faculty of making slices with straight lines on the sheet stock that is smooth. Shearing also has the capability to cut relatively tiny lengths of materials at any chance. This is due to the fact that it is likely for the sharp edges to be cut in that it is rigid at a skew in order to reduce the necessary force for cutting.

Shearing involves the upper blade and the lower blade having either at a standstill. During shearing, there is force acting between the two blades as each passes the other. A vital offset is used to determine the gap between the two blades. On the same note, there is a metal placement in the middle of the lower shear blade and the upper shear blade.

Cutting of metals is not exclusive for sheets. The use of this process of metal fabrication for custom parts can also be done on angle stock, strips, bars and plates. Raw materials that are used to come up with custom parts vary widely. Sheared materials include stainless steel, bronze, brass and aluminum among many others.

Apart from shearing, slitting is another type of process used in order to make custom parts. Instead of making cuts right at the very sides of the work piece, slicing is taken advantage of when it comes to opening of a metal coil in some slighter coils. Of course, this is in the account of the initial coil being stirred via the slicker.
One prominent attribute of slitting is its capability of being carried out on both ferrous and non-ferrous metals. Moreover, slitting is strictly for slicing materials that are significantly slim.

Whenever there is the need to cut a metal, there are things that must be considered first. Try answering the following questions:
What is the material to be cut?
What is the object to be cut made of?
How thick is the piece of material to be cut?
How must the cutting be tolerated in terms of restraint?
By means of answering these questions, you can determine what procedure to be used. Williamsburg Metal knows very well what to do when it comes to manufacturing custom parts as specified by its clients. It is more than a necessity for Williamsburg Metal to consider every single detail of the process of custom metal fabrication. On the same page, the client, regardless of the industry it belongs to, must take note of specifying its exact need so that the manufacturing of custom parts would be done well.

Tool and Die Making as a Manufacturing Craft

Sunday, March 20th, 2011

Tool and Die Making as a Manufacturing Craft

Tool and die making can be considered as a booming factor that makes the manufacturing industry at its best these days. This kind of craft is not only characterized by the creation of tools and dies but also fixtures, gauges, jigs and molds. There are different tools that are worked for when it comes to tool and die making including cutting tools and machine tools. Not to mention, tool and die making also makes some sense with other tools that are utilized in processes involved in manufacturing.

An interesting thing about tool and die making is the names associated to the people behind this craft. A person who works on tool and die making may be called by a variety of names depending on the area of specialization he particularly works in. One who works in tool making is basically called tool maker. A person who earns a living by means of fitting tools is called tool fitter. One who makes mold is simply referred to as mold maker. Lastly, one who specializes on making dies is known as die maker. There are other monikers on this field of manufacturing but it all boils down to the effectiveness of all of these people behind the creation of the matters necessary for most metalworking operations.

More than just the name, the techniques used by the people behind tool and die making varies from the traditional use of machine tools that are controlled manually to the designs that are aided by computer. The performance of the operations needed for tool and die making is best executed with the appropriate technique for the particular task.

The tool and die shop of Williamsburg Metal is something that can be taken advantage of to the fullest extent. It includes the use of three lathes to 28-inch swing, bandsaws (both horizontal and vertical), drilling presses, tapping presses, EDM capabilities, Bridgeport milling machines, and surface grinders. All of these are very important when it comes to tool and die making. More and more industries are being interested on the craft of tool and die making, that is why Williamsburg Metal is always on the go for the maintenance of high standard and quality manufacturing operations that the industries are after.

Just like any other crafts, both tool and die making are more often than not learned through a mishmash of hands-on activities and extensive learning. It goes to show how important it is to have only the skilled craftsmen; however each one may be called, for the operation of a business that supplies processes like metal stamping and spinning to a vast array of industries. Not only is Williamsburg Metal proud of the stocks of metal stamping, metal forming, and metal spinning apart from tool and die making, it is also confident about the people behind every operation that is needed for any assigned project to work on. More than everything else, the reliability of Williamsburg Metal, and the technologies it uses are what several industries benefits from.

Metal Bending as a Process of Sheet Metal Forming

Sunday, February 27th, 2011

Metal Bending as a Process of Sheet Metal Forming

The most basic characteristic of the processes involving sheet metal forming is its capability of applying force to a piece of sheet metal in order to change its shape rather than get rid of any kind of matter from it. Whenever the force is applied to the piece of sheet metal, there is an accompanying disturbance on its yield strength. Because of the applied force, the material becomes deformed and thus stretching and bending of the sheet into the desired geometry, whatever it is, become possible.

There are various processes of sheet metal forming. One of the most common processes is metal bending in which the concept of applying a force to the piece of sheet metal is valid. As the piece of sheet metal is bent at a particular angle, the shape that is preferred is achieved. A single operation of metal bending can be done in order to trigger twisting along one alignment. On the other hand, a sequence of many varying operations can be carried out if an intricate part is desired.

Parts that underwent the process of metal bending vary when it comes to size. There are bent parts that are as small as a bracket, and there are bent parts that are as large as a chassis. Apart from size, there are also other parameters that relate to the bent part such as bend line, bend length, bend angle, bevel angle, and mold line distance.

The sheet metal, when executed with metal bending experiences compression and tension. There is a stretching of the outside section of the sheet metal due to tension. Conversely, there is a shortening of the inside section of the sheet metal as a consequence of compression. But then again, there is a section of the sheet metal wherein neither compression nor tension is in power—it is the neutral axis which bounds the section of the inner portion and the outer portion. Because of the absence of tension and compression on the middle section of the sheet metal, its length stays the same.

One typical machine used in order to execute metal bending is known as press brake.  This is a machine that Williamsburg Metal considers as one of its competent machines because of its capability on making the bending process possible. There are several types of press brakes depending on the size. Taking into consideration the given specification, there is a proper press brake for the desired result.

The press brake has to components: the punch and the die. The punch is the upper tool of the press brake while the die is the lower tool. The sheet metal is usually placed between the punch and the die. The die functions as a holder of the sheet metal in place while the punch works as the applicator of the forces bending the sheet metal.

The use of press brake is just one of the many capabilities of Williamsburg Metal whenever the subject is about sheet metal forming. With its rich resources and equipment needed, Williamsburg Metal is equipped on performing many operations.

With Consideration of the Concepts of Sheet Metal Forming

Monday, February 7th, 2011

With Consideration of the Concepts of Sheet Metal Forming

Metal parts are similar to pots in that metal parts have the characteristic of being fashioned just like when it comes to pottery molding. There are different ways by which the raw material of an elemental simpler shape is tendered. Powder consolidation and casting are just two ways that assist on the formation of the simpler shape.

Another good example of something to be compared to any metal part is clay especially the soft type of it. Due to what lies between one point of material and another, it is very evident that undeviating changes when it comes to the shape of the clay can be stimulated or triggered. The same way goes with metals of any kind. In order for the permanent changes on the metal to be perceptible, there is a need for acting of forces of outer basis. While there are oil-base modeling pastes that act a substitute for wax or clay that can be molded just by the use of tiny fingers just like a toddler’s, sheet metal forming is mostly done by the use of massive machinery.

The concepts about sheet metal forming are among the indispensable matters relating to metalworking. When it comes to sheet metal forming, there is a wide array of processes that may be involved. There are also different tooling and equipment that may be necessary for such processes.

One important concept of sheet metal forming is rolling. This is a process of metal forming whereby there is a longitudinal prism situated between two conflicting circular rolls. The implicated rolls of this process spin in opposite directions. While the spin is transpiring, the sheet metal is dragged along and so there is a reduction in the cross section.

Metal forming processes are the focus of Williamsburg Metal when it comes to sheet metal forming because these are the processes that activates changes as far as the shape of the solid metal articles is concerned. This is done by means of permanent deformations.

The model of rolling is an important sheet metal forming capability for Williamsburg Metal. As a company that includes sheet metal forming on the list of services offered to its loyal customers, Williamsburg Metal guarantees pioneering capabilities with a four-foot cylinder roller as forefront. There is also the capability of emboss rolling and bead rolling.

Not only the concepts of sheet metal forming are what Williamsburg Metal takes into consideration; the quality of the resulting material is another factor that makes Williamsburg Metal a good source of metalworking operations. Right from the selection and sourcing of the materials and tools necessary for sheet metal forming, all of the associated operations are well thought out. In order to guarantee the highest quality of the result, evaluation and assessment are never out of the place. With the utmost consideration for efficient manufacturing and service, Williamsburg Metal remains to be the home for high standard production of not just sheet metal forming but also including metal stamping, metal spinning and custom metal fabrication.

The Evolving Process of Deep Draw Technique

Monday, November 22nd, 2010

The Evolving Process of Deep Draw Technique

Deep drawing is a process of forming sheet metal wherein a sheet metal stock known as blank is strained into a regular or irregular shape having more than the diameter of its depth. Around a plug, the metal blank is elongated and moved into a die which is any of various devices used for forming, cutting or stamping metals.

Different shapes are evident to the most typical products that use the deep draw method. Cylindrical products such as cups and cans make use of deep drawing. An example of a product with irregular shape is the enclosure cover of fire extinguisher. More than these, products that gain the benefit of deep draw technology range from small grommets to huge enclosed areas of different industries. Deep drawing is relied upon by aerospace industry, dairy industry, plastic industry, automobile industry, and lighting industry among many others. Operations that are particularly designed by engineers are necessitated by industries that assemble deep drawn parts.

While maintaining the material itself, deep drawing is a shape transforming technology that is widely accepted by many businesses. The technology is known as deep drawing because the depth of the part that is drawn surpasses the diameter of that part. This can be carried out by means of having the part undergo a series of dies. Because of the retentive characteristic of the material, the sheet metal that is located in the shoulder area of the die (specifically regarded as the flange region) endures different kinds of stress. Wrinkles in the flange region then become apparent due to the stresses. If you want to put a stop to the appearance of the wrinkles, a blank holder can be of great assistance.

There are actually two variations of deep draw technology. Apart from the conventional deep drawing, also classified is the unconventional deep drawing. The very focus of an unconventional deep drawing technique is different to that of conventional deep drawing in that it extends the limits of the process to be easily bent, shaped, or stamped. The processes that are classified as unconventional are growing in number rapidly these days.

As far as deep draw technology is concerned, Williamsburg Metal blows its own horn in its stock of metal stamping, metal forming, metal spinning, tool making and die making that specialize on the use of deep drawing. Above it all, the equipments used by Williamsburg Metal are all state of the art. Not only are the facilities neat enough for operations involving deep drawing, these are beyond the best in the business.

Williamsburg Metal takes pride in its use of deep draw metal stamping. It is also at its best on performing various secondary operations apart from metal stamping and metal spinning that it supplies to a roster of industries. True enough, the tradition of supplying this kind of service in the aim of producing only the finest and cost-efficient products is very well carried on after many decades of lending a helping hand to many individuals and firms.

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